Skip to main content

Process Solutions

Custom process solutions for your application

Request a Quote

Products in Process Solutions

17 products in Process Solutions

Reduce false air in the rotary kiln – save energy with kiln seals
by Iteca-Socadei

Reduce false air in the rotary kiln – save energy with kiln seals

Reduce false air in the rotary kiln - Save energy with kiln seals False air is one of the main reasons for energy losses, pressure instability and wear in rotary kilns. Con-Tec, official ITECA sales partner in Germany and Austria, shows you how modern graphite plate seals solve these problems sustainably.

Unstable oven pressureIncreased energy consumptionUneven material processing
View details
Inlet seal for rotary kiln - graphite sealing systems
by Iteca-Socadei

Inlet seal for rotary kiln - graphite sealing systems

Inlet seal for rotary kiln - graphite sealing systems Con-Tec is an official ITECA sales partner in Germany and Austria. Our inlet rotary kiln seals reduce false air, stabilize the kiln pressure and increase the energy efficiency of your rotary kilns.

Wrong air in the ovenUnstable pressureIncreased energy consumption
View details
Outlet seal for rotary kiln - high temperature sealing systems
by Iteca-Socadei

Outlet seal for rotary kiln - high temperature sealing systems

Outlet seal for rotary kiln - high temperature sealing systems Con-Tec is an official ITECA sales partner in Germany and Austria. Our outlet rotary kiln seals protect the hot gas area, prevent dust and gas escapes and ensure stable, energy-efficient production.

Allow hot gases and dust to escapeMechanical components wear outcause energy loss
View details
Bulk Solids | 40 years of experience in bulk solids technology
by Iteca-Socadei

Bulk Solids | 40 years of experience in bulk solids technology

Bulk Solids | 40 years of experience in bulk solids technology

significantly improve the quality of the end product,to sustainably reduce production costs,and to reduce the ecological footprint of the production processes.
View details
Grinding ball sorting machines for the cement and mineral industries
by Iteca-Socadei

Grinding ball sorting machines for the cement and mineral industries

Grinding ball sorting machines for the cement and mineral industry The ITECA grinding ball sorting machine was developed to ensure maximum sorting precision with the highest productivity in industrial grinding processes.

High-precision sorting for optimal grinding performanceUp to 10 individually adjustable sorting classes, tailored precisely to your systemFully automatic continuous operation with minimal personnel requirements
View details
Carbon Sulfur Analyzer CS | Online analysis for precise process control
by Iteca-Socadei

Carbon Sulfur Analyzer CS | Online analysis for precise process control

Carbon Sulfur Analyzer CS | Online analysis for precise process control The Iteca carbon-sulfur analyzer CS is a fully automatic online analyzer for the continuous determination of carbon (CO₂) and sulfur (SO₃) in cement, clinker and finished flour.

Analysis type: Fully automatic online C-S analysisAnalysis frequency: up to 10 analyzes per hourSampling: customer-specific (including transport & waste disposal)
View details
Gas sampling and analysis system AG02 | Furnace inlet gas monitoring
by Iteca-Socadei

Gas sampling and analysis system AG02 | Furnace inlet gas monitoring

Gas sampling and analysis system AG02 | Furnace inlet gas monitoring The AG02 gas sampling and analysis system is a highly robust online solution for continuous gas analysis at the furnace inlet.

Oxygen (O₂)Carbon monoxide (CO)Nitrogen oxides (NOₓ)
View details
Free-calcium analyzer KLC3 | Online analysis for optimal clinker quality
by Iteca-Socadei

Free-calcium analyzer KLC3 | Online analysis for optimal clinker quality

Free-calcium analyzer KLC3 | Online analysis for optimal clinker quality The free lime analyzer KLC3 is a fully automatic online analyzer for the continuous determination of the free lime content in the clinker. Thanks to the high-frequency online measurement, the KLC3 delivers precise and reproducible data in real time - a crucial basis for optimal control of the rotary kiln.

Measuring principle: Fully automatic online free lime analysisMeasuring frequency: up to 4 measurements per hourMeasuring range: 0.2 – 5% free lime
View details
Decolorizer for white clinker in cement and lime works
by Iteca-Socadei

Decolorizer for white clinker in cement and lime works

Decolorizer for white clinker in cement and lime works The ITECA decolorizer for white clinker is a specially developed system for the controlled quenching and decolorization of white clinker directly at the kiln outlet.

a clinker crusher installed directly at the kiln outlet,as well as a cooling drum system in which water is sprayed to ensure rapid and even quenching of the clinker.
View details
Rotary kiln seals for cement works, lime works and industrial plants | Con-Tec Saarbrücken
by Iteca-Socadei

Rotary kiln seals for cement works, lime works and industrial plants | Con-Tec Saarbrücken

Rotary kiln seals for cement works, lime works and industrial plants | Con-Tec Saarbrücken Con-Tec is the official sales partner of ITECA in Germany and Austria and offers state-of-the-art rotary kiln seals for cement, lime and industrial companies. Our graphite plate sealing systems reduce false air, increase energy efficiency and reliably stabilize rotary kilns.

Wrong air in the ovenUnstable oven pressureIncreased energy consumption
View details
Loading bellows & loading wagons for tank vehicles and tippers | Efficient, dust-free silo loading
by Iteca-Socadei

Loading bellows & loading wagons for tank vehicles and tippers | Efficient, dust-free silo loading

Loading bellows & loading wagons for tank vehicles and tippers | Efficient, dust-free silo loading

Two lines: central for material flow, peripheral for dust extractionFlexible central line: selectable as a flexible hose, pluggable cone or telescopic tubeTelescopic or lowerable design: precise positioning via tank manhole or tipper benne
View details
Level measurement & process monitoring | Precise and reliable
by Iteca-Socadei

Level measurement & process monitoring | Precise and reliable

Level measurement & process monitoring | Precise and reliable

View details
Electronic ear for ball mills | Type Orelso 400
by Iteca-Socadei

Electronic ear for ball mills | Type Orelso 400

Electronic ear for ball mills | Type Orelso 400 The Orelso 400 from Iteca-Socadei reliably measures the fill level of ball mills to optimize the operation and performance of grinders.

LCD display and intuitive user interface enable quick and easy setting of the optimal measurement parametersReal-time monitoring of the mill level directly via the displayMeasuring box (Boîte sourde) with 80 mm diameter for close contact with the mill wall, for maximum measuring accuracy
View details
Speed ​​sensor for rotating machines | Type DDR 12 & DDR 30
by Iteca-Socadei

Speed ​​sensor for rotating machines | Type DDR 12 & DDR 30

Speed ​​sensor for rotating machines | Type DDR 12 & DDR 30 The DDR 12 and DDR 30 speed sensors from Iteca-Socadei are robust, compact and dustproof. They reliably monitor the rotation of conveyor belts, chain elevators, screw conveyors, overbelt magnets, drums and other rotating machines.

Mounting at the end of the shaft or under the conveyor belt surface (“BT” option)Rotation is transmitted to an inductive sensor via a shaft with a spacerRobust housing made of cast aluminum, dustproof, with shock-absorbing chain during starting processes
View details
by Iteca-Socadei

Rotary kiln seals for cement works and lime works | ITECA systems | Con-Tec Saarbrücken

Rotary kiln seals for cement works and lime works | ITECA systems | Con-Tec Saarbrücken rotary kiln seals are a decisive factor for the energy efficiency, process stability and cost-effectiveness of rotary kiln systems in cement plants and lime works. Leaky inlet or outlet areas often lead to incorrect air in the rotary kiln, unstable kiln conditions and increased energy consumption. Modern graphite plate sealing systems offer a reliable solution to permanently reduce these problems. As a sales partner of ITECA in Germany and Austria, Con-Tec Saarbrücken supports operators of cement and lime plants in the selection, planning and integration of high-performance rotary kiln seals.

increased energy consumption of the furnace systemunstable oven temperatures and process conditionshigher load on the exhaust fan
View details
by Iteca-Socadei

Online laser granulometer Insitec | Real-time particle size analysis for cement grinding

Online laser granulometer Insitec | Real-time particle size analysis for cement grinding The Insitec online laser granulometer is a high-precision online measuring system for continuously determining the particle size distribution of cement directly in the process.

Continuous online measurement of particle size distribution in real timeLaser diffraction method according to ISO 13320Parameterizable evaluation: Dv(X)
View details
by Iteca-Socadei

Ignition Loss Analyzer | Online analysis for precise process control

Ignition Loss Analyzer | Online analysis for precise process control The loss on ignition analyzer (LOI) is a fully automatic online analysis system for the continuous determination of the loss on ignition in cement and clinker production.

Measuring the degree of decarbonatization of hot raw mealOptimization of precalciner operationReducing energy consumption
View details